MY STORY Life of Challenges Part 2 (Continued from Part 1.)

Ashrams_on_the_banks_of_Ganges_Rishikesh

The beautiful Holy Town of Rishikesh.

At Haridwar I understood only state buses were plying between Haridwar and Rishikesh.

Without wasting further time I boarded an ill maintained rickety ,weather worn out bus for Rishikesh.  The bus was full but could found a seat, crumpled ,worn out in the corners , to sit and relax .

I ventured to ask the conductor who was checking the ticket “ hello sirji in how much time we will reach Rishikesh ?. I need to get down near Glass Factory. Will you let me know please?.”

“ we will reach Rishikesh in thirty minutes. I will help you to get down at Glass Factory. It is en-route to the town. No problem” the conductor answered with a smile.

 

Haridwar is city of God ,the gateway to Lord Shiva and Lord Vishnu.

The Holy Ganges river flows through the city .

It is said Sage Bharthari came to Haridwar in early Eightees and meditated on the banks of the Ganges .

Soon after his death his pupils including his brother constructed a big Ghat which later came to be known as Har Ki Pauri.

The pilgrims in thousands throng this Ghat every day to offer prayers and meditate on the ghats surrounding the Har Ki Pauri giving a serene spiritual panoramic view ,a real treat to the eyes.

The bus zoomed on the dingy narrow zig – zag alleys ,lanes.   The jolts jerks did not allow me to relax any way.

After nearly fifteen minutes the bus halted and the conductor hollered “ glass Factory stop. Get down please.”

I gathered my things and got down thanking the conductor very much.

A t the gate of the Glass Factory I asked for Mr Thadani.

The security guard , a puny sized man went inside and returned in short time ,picking up my belongings and ushered me into the office of Mr Thadani.

“kindly wait here ,Sahib will come soon”. The security man said shutting the door upon me.

I was frazzled and slumped into a chair.

After a while a short statured pleasant looking man opened the door and said “ Mr Kaul morning I am Sood ,Administrative officer. You seem to be tired.” extending his hand for a hand shake.

we shook hands warmingly and I thanked him for knowing about my arrival.

 

“ A great relief Sood Sahib to see you moreover your pleasant smile. Yes I am tired.”

I said smiling .

Mr Sood laughed heartily.

“ Mr Thadani spoke to me about you on telephone. He will be coming in half an hour. He lives in Dehradun and has to drive down the hilly road. “ He concluded politely.

A boy with a tray of two cups of tea and a plate of cookies walked in and kept the same on the nearby table leaving without uttering a word.

“ help yourself to tea kaul sahib, please.” Mr sood said while picking the other cup for himself.

“ Thanks I needed something to warm up. Tea is fine “ I said sipping the tea from the cup  having a nimble on the crunchy cookies.

Suddenly the door opened ajar and an elderly tall bespectacled man entered saying “Hello Mr Kaul , Thadani here ,how was the journey .pleased to see you finally.”

Pointing to Mr Sood Thadani continued “ I will discuss with Mr kaul and take him for a Factory visit . You talk to IDPL Guest house for his accommodation on our company quota.”

“ yes sir I will do that” replied Mr sood and walked out slamming the door after him.

After exchanging pleasantries Thadani spoke of the difficulties in running the operation profitably.

He was candid enough to admit that things were bad.

And need to put systems in place and set the things in order with my assistance.

“ I will take you for a factory round and you can have graphic picture of problems and I would like you to present me with plan proposal to improve the working systems so that we pack good saleable production.” He said anxiously.

“ Will do my best . “ I replied briefly.

“ Yes one more thing you can call me Thadani ,no formalities as such.” He walked out of office and we went for a round of the production hall., machine end followed by cold end operations.

The cold end operations were awful. The continuous production on the conveyers was uncontrollable and falling off to the floor in large heaps.

“This is biggest problem and we are unable to cope up with the size of the production . “ he bemoaned.

“ I want you to address to this problem first. “ He said anxiously..

“ Yes I understand . we will set it right. “ Ireplied confidently.

“Really” He beamed.

“ Yes why not ? “ I said cooly.

I went to the Lehr end and picked up a few bottles . The quality of bottles was bad ,very bad. Production were not rectifying defects. Because of inadequate packing and inspection at the cold end. Right decision  by the production Engineer. Since cold end operations were in jeopardy he could hardly afford to spoil costly mould sets.

I realised the enormity of problem and the urgent need to arrest it as soon as possible.

I drew up my plan in Mr Thadani’s office and discussed at length the steps to be taken in with him . He was desperate to do anything everything to see good production on the floor to be despatched to restore confidence of primary customer IDPL(Indian drugs and pharmaceuticals limited).

We were supposed to give 7.5 ml 10 ml and 15 ml glass vials about 200,000 nos every day.

I pleaded with Mr Thadani to give me 20 days to train inspectors and take other quality measures to pack 2 lakh good quality bottles per day ,which was roughly 80% of the total production.

I spoke to M.D Mr Agarwal on phone highlighting the problems at hand, there by assuring him the problems are being addressed to and could be set right within stipulated time of about 20days..

I further told him that Mr Thadani had given all necessary inputs for meeting the challenge.

I formed a team of two supervisors   and three senior inspectors to conduct training of time and speed control of the production on cold end on the running conveyers technically called glass Lehrs.

We put initially eight inspectors on each Lehr in each shift to handle the inspection for sorting of glass defects .

After 6days I reduced two inspectors on each Lehr for the inspection job.

The training session was carried round the clock in all three shifts.

I requested the Maintenance Engineer Mr Rao to make Inspection boxes with glass and lighting  facilities to tone up the  speed and time of inspecting the 100 percent bottles.

He was kind enough to fix the inspection boxes on the Lehrs  speedily.

After around 8 days of intense training , the inspectors handled full production of three Lehrs of three shifts .

After achieving the break through I requested Production engineer , Mr RK Gupta JI, a very efficient affable young man to change the moulds blanks etc on the machines so that we could pack good production for onward despatches to the customers.

He was too good to cooperate and made the required changes rapidly.

All worn out damaged equipments were weeded out .

I put one inspector in each shift on machine end(hot end) to find defects and get them rectified before feeding into the cold end Lehrs so that defectives are controlled at hot end itself.

With effective coordination of all concerned we could pack 200,000 good quality production exactly after 16 days .

Soon after I formed a statistical quality team under one qualified good supervisor Mr Mathur.. The team was trained to divide day’s production in adequate lots for statistical final inspection.

The lots were drawn as per international plans M, N, P etc.

Thus we ensured AOQL (accepted out quality levels) as major defects 0.5 and minor 1.5 .

 

Mr Thadani was perhaps happiest man to see the company   heading for a good fortune after nearly a year of its starting date.

“ Thank you Kaul . what I could not do ,you did it .” Thadani said calmly to me.

“ sir it is my duty and due to your cooperation and of all concerned ,we are successful” I replied humbly.

Needless to say I was requested by Mr Thadani to stay permanently in RISHIKESH.

 

RISHIKESH is a beautiful town with the Holy Ganges   flowing in the midst of it.

Rishikesh is gateway for pilgrimage to the four holy places in India known as “Char Dham”, The pilgrims throng to this place for its   bewitching picturesque mountainscape , tumbling streams, waterfalls. thus presenting a panoramic view.

The beauty of the town enthralled me and I made up my mind to accept Mr Thadani’s offer.

Interestingly I worked in the glass factory of Rishikesh for ten long years before moving to one more great company in Delhi.

By then The company expanded its production capacity by installing three more MCs and were manufacturing quality products ranging from the sizes of 7.5 ml vials to 750 ml liquor bottles.

Life is a challenge at every step ,the timely decisions right expertise ,sincerity and determination leads any one to the door of success and satisfaction of accomplishments.

 

 

P.S       on great demand of my readers and blog followers I wrote the part 2 of MY STORY.

 

 

 

 

 

 

 

 

 

 

 

 

Advertisements

THE FASCINATING ISLANDS

Islands are fascinating and meeting places between sea and land.

The Islands date back to million of years , scattered all across the oceans of the world , one time a flowing molten lava and over thousands of years have become a lush tropical ones .

The wonders of Island life remind us without doubt that the earth in itself is an Island flooded with resplendent plants animals and unique birds ,seas, mountains ,rivers and what not.

Origin of Islands

 Islands have evolved in two ways , Continental Islands and the Oceanic Islands.

The Continental Islands are the land part of the Continental mainland, cut over the years either through erosion or due to geological forces leading to major upheavals in the surface structure of the earth .

Oceanic Islands are formed where molten rocks pile upon the lava flow upon lava flow and build volcanic mountain.

This phenomenon takes thousands of years ,before the mountain growing to a such a height thus breaking from the ocean surface.

The volcanic islands get exposed to wind weather waves and rain .

The   off shore coral reefs form a barrier against the crashing sea waves that could limit the life span of the volcanic islands.

The Continents have shifted continuously in a slow way and this phenomenon still continues unabated.

Over 200 million years ago as geologists believe all the land on earth was a great one mass called Pangaea.

Later after some million years the dry land split into two super continents; Gondwanaland ,which is todays South America ,Africa, India ,Australia and Antartica; the other Laurasia ; consisting of North America ,Greenland ,Europe, and Asia .

 It is humanly impossible to know or assess how many islands have been on the broad surface of this earth to be eroded away or to have been washed away in its bosom by the rising seas.

Life on Islands.

 Every island as a result of evolutionary process develops its own organisms and life sets its foothold .

Whenever man settles in an island ,he has brought with himself food, plants, pets like dogs .

The Continental islands support a community of living things when they are separated from the mainland. But the colonisers bring other species from elsewhere and the evolutionary mechanism gives rise to unique plants and animals ,thus setting meteor of life for more environmental changes with the passage of times.

 

The Oceanic islands are sterile and devoid of any life on its rugged surface.

The surface life of plants and animals emerges only through settlers from other islands.

The plants and animals that reach an island have to survive against the environmental odds and ends thereby gaining access to new breeding sites . The organism manage to ross over the oceans and settle permanently in the scattered odd number of islands.

The plants that survive on arrival are Algae, lichens, fungi, mosses ,ferns.

The birds fly out in seas to make nests on the vegetated cliffs and in the dense plant vegetation and thus survive the new hazards.

The other animals like lizards, bats, land snails ,spiders carry themselves successfully in the ocean voyages.

Though spiders do not fly but it is common to see them weaving strands of fine webs and move like parchutes with the breeze that carry the spiderlings   far aloft.

Nature works its way for every one in this beautiful universe. Only the beholder should be alert to see and feel the impact of the beauty around .

 

The scientist writer Thomas Huxley in his famous essay

“ Life Growth Change “ has demonstrated that animals evolve unusual adaptations in relation to the physical environment .   For instance if an animal is transformed from Iceland to a desert of intense heat, the animal adapts slowly to the changed Circumtances and in the successive generations they become completely different from their ancestral breeds.

20180731_175601.jpg

The largest lizard ,the 9ft komado dragon found only

In Indonesian island of Komado , preys on monkeys and deer.

 

20180731_175440.jpg

The 4 inch long mouse Lemurs of Madagascar island are the smallest of all primates, also the most primitive. Lemurs hide in the foliage and come out in night to feed o insects

 

 

20180731_175250.jpg

A unique Parrot lives in the islands of West Indies. This red-necked parrot lives in the mountains forests of   Dominica.

 

The Caribbean islands exhibit lush islands numbering 700 ,stretching from Florida to South America. A few are Continental in origin but majority of these are of volcanic   and the volcanoes that formed them are extinct now.

The Caribbean with total land of 91000 square miles ,the many islands of West Indies are spread over 971,400 square miles of open ocean.

 

The   islands of Philippine archipelago are without human settlement. The larger islands are mountainous with 20,000 mile shoreline ,with extreme weather of humid warmth at sea level, to the chill of 9000ft high, Philippines is home to variety of beautiful plants and animals.

 

Island life is a manifestation of diversity and uniqueness in character. The bizarre kinds of plants animals and their habitations make islands fascinatingly charming abodes of beauty.

 

 

COLORFUL SEAS

The Sea life is bountiful with its diversity of c o l o u r f u l coral cities and blooming seasons of the seas.

 sea-waves-2

                                                     Colourful Seas 

 

Underwater Coral Cities ;

 Sea life exhibits an immense diversity of c o l o u r f u l shapes in the coral reefs. Such dazzling phenomenon of varied c o l o u r s can hardly be seen anywhere on the earth.

Coral reefs form the underwater cities of the seas, crowded bustling ones with creature communities belonging to animal kingdom.The coral reef world grows  in the myriads of dazzling colours ,creeping, burrowing worms ,flower like sea anemones crustaceans . Some animals exhibit their brilliant colourations to attract a mate ,others being camouflaged to scare away the potential predators.

 

The reef builds large cup coral polyps with food gathering tentacles.

Slowly year by year ,a coral reef grows as million of tiny animals ,the limestone skeletons in millions of polyps accumulate to form the mighty coral reefs in the sea water.

The reef itself is craftsmanship of the living things.

The corals change minerals dissolve into limestone.

The Clams tubeworms give hard part to the skeletons of the reef. The Algae repair the rough edges of the reef by cementing powdered remains of one celled organisms to fill the tiniest openings.

Formed over thousands of years ,say centuries together ,the coral reefs expand around a couple of inches every year and thus extend to the miles together. The largest reef ; Great Barrier Reef , is nearly 1300miles along the north-eastern coast of Australia.

It could supply limestone to build eight million replicas of Egypt’s largest Pyramid.

The coral reef is dynamic process of creation not a static structure of a man.

It is never ending process ,some animals building it some tearing it ,resulting in crevices, tunnels burrows and ledges.

Reef Building Corals abound and grow in warm clear shallow waters.

There are three types of Coral growths ;

1Fringing reefs extending directly from the shore

2.Barrier reefs run parallel to the shore but separated by deep waters

3.Atolls , which are circular ones enclosing the quiet lagoons.

IMG_20180308_103038132

SEA FAN  Thousands of tiny polyps  fringe sea fan’s branches during night and contract during day into skelton

 

A small Atoll is having zones above and below water surface with plants and animals.

Each Atoll and Reef are different from others.

Atoll reef on the lagoon side ,the shore slopes down to the base of the water . The lagoon waterline falls and rises with the tides .The snails escape the heat of the shore and bury themselves deep into the coral rubble.

On the sloping side of lagoon reefs corals grow abundantly and many beautiful shaped corals grow , some slender tapering ones ,getting interwined, and many others heavy and massive.

 

Growing Coral Colonies.

 A coral colony usually consist of thousand polyps , arising from single individual. The fertilized eggs of

Of reef building corals grow into free swimming larvae , the larges sized about 1/25 inch long.

A larvae settles down on a surface with mouth upwards ,it secretes a limestone cup around itself and spends rest of life in this external skeleton.

Surrounding the mouth are delicate food gathering tentacles that collect plankton from the water.

As time speds away each new polyp buds in turn and thus grows closely knit coral community in beautiful colours ,brown ,lavender, yellow greens etc.

 

A reef colony is huge complex of many colonies and kinds of corals mostly growing on limestone laid down for generations. The Great Reef Barrier contains more than 350 species and millions of active colonies.

The reef colonies of this earth exist within radius of 3,600 mile wide band ,about 30 degrees north and south of Equator, roughly from the northern latitude of Florida to that of southern Brazil.

A giant single polyp housed in a stony skelton up to up to 7 inches long , called mushroom coral , is oldest and most beautiful of corals.

 

 

sea5

Coral Reefs  in colourful display.

 

 

Seas, a source of magnificient discoveries , fascinating ,luring mankind to its fathoms for more and more revelations unknown and unheard ,much to the amazement of human minds.

    

 

    

 

 

 

 

THE MARVELS OF EVOLUTION OF WHALES .

 

blue_big_whale
BLUE FAMILY

 

The whales are mightiest awe inspiring creatures of the world.

They are the descendants of land mammals that took to seas some 70 million years ago.

The first signs in that long marvelous evolution may have come from land mammals wading through shallow waters in search of plentiful of food availability in the deep waters of sea.

The ancestors of whales adapted to ocean life for their survival .

The earliest history is traced to the very known fossil ‘Archaeocetes’ old whale ,closely resembling the modern Whales.

During 20 million years of whale evolution ,the hind legs disappeared ,forelegs became flat flippers and tails acquired dominant role in locomotion .The tail Vertrabrae assumed largest size to accommodate the powerful swimming muscles.

The whales evolved in striking resemblance to fishes, differing in one major respect only.

The fishes have vertical tails and the whales have horizontal tails.

Fishes swim by undulating their bodies and beating their tails from side to side.

Whales swim by fanning their broad tails up and down

 

The two groups of living whales –Toothed whales and Baleen whales have finally evolved to stay conquering the seas.

Toothed Whales

Toothed Whales use their teeth not for chewing but to grasp the prey .

Continue reading “THE MARVELS OF EVOLUTION OF WHALES .”

THE BEAUTIFUL SEAS

 beautifulsea1                 

THREE QUARTERS OF THE EARTH is covered by the beautiful sea.

The earth being the only planet in solar system with water in much more appreciable quantity covering seven –tenths of the surface of this globe.

This boon from God bestowed upon the mankind need to be preserved to balance the Nature to sustain life itself.

For million of years The sea offerred open adventure and the explorers across the globe tore down the stormy seas to lay bare the secrets of life underneath,and along the coastal waters fringing the different continents.

The coastal seas

 sea2

Continental  Shelves

Coastal seas lie over the Continental shelves.

The Continental shelves, 45 miles wide stretches over the western coasts of North and South America to around 900 miles of the Arctic coast of Siberia.

At outer edge the sea is 450 ft deep and the continental shelves slope down to the depth of 20,000ft.

Glaciers have been useful natural bulldozer in moulding the Continental shelves by planning down the land around the coasts .The process is still on in the glacial coasts of Antartica.

Continental shelves are made of recently deposited deep layers of sediments turned to rock.

Four kinds of Continental shelves are as follows.

Fault Dam is made by volcanic or earth quake activity. The slope of the shelf floor is very steep.

Reef Dam consists of Algae or coral growths or even living coral — north- eastern Australia continent.

Salt Dam

When there is caused by upward movement of salt bed – the west Coast of the Gulf of Mexico.

No Dam is caused when no barrier holds back the sediments, the shelf slopes downwards as along the coast of Europe.

The Rivers of the world carry 750 million tons of sediments into the coastal waters every year.

The minerals present in the sediment, like phosphates, nitrates, calcium and silica are essential for life to plants in the sea as on the land.

The Natural cycle of life and death

 sea4

Whales  and Fishes 

Every animal of the ocean eats and is eaten in the natural cycle of life and death as on land.

The fate is same for even for the big whales as well. The whales when die, their bodies are broken down by living inmates and the nutrients released into the oceans form endless food reservoirs.

The plants like Diatoms, dinoflagellates, enrich the sea life by converting inorganic substances into the food through photosynthesis.

The most abundant animals in the sea, the copepods, and other minute creatures convert some of the sea plants into flesh ,which is eaten by bigger animals size ranging from Herring to blue whales.

sea3

Blue whales in attacking mood

The number of animals decrease as the big carnivores, whales,, giant squid and large fish, white sharks dominate the animal spectrum.Some creatures such as sponges, mussels and sea squirts feed by filtering food particles from enormous amounts of water.Other ones burrow down the bottom eating from the embedded particles.

Brightly coloured Sea anemones hide in the bottom mud keeping mouth and tentacles visible to prey upon creature.

sea5

Crabs and lobsters move across the ocean floor to pounce upon anything they can with their princers.

A star fish   entangles a mussel with its blue tube feet and when the shell open it inserts its stomach to digest the victim.

The battle of survival continues and the life moves on in the great simmering seas forever unabated.

 

 

 

NATURAL MEDIUMS OF COMMUNICATION.

LIKE HUMAN BEINGS  Animals and Birds have many natural means of communication with one another of their species .

FOR ORGANISMS such as Amoeba and Paramecium as well as birds ,bees , Monkeys ,communication is essential for their survival.

birds

Animals use signals to transmit information.

Males and Females signal each other for Mating, to threaten Enmies, or to warn Friends of approaching danger.

TOUCH METHOD

monkeyTactile touch signals are common among Animals .

In the Zoo for instance ,the Chimpanzees are often seen grooming each other.It is a Tactile signal, a sign of friendliness. It has nothing to do with searching of fleas as is commonly believed

Animals with well developed eyes use visual signs. Typical are the strange postures that many animals adopt during courtship or when they are threatened by enemies..

Monkeys ,when threatening others ,squat with its legs apart and make head nodding gestures.

BOWERBIRDS of Australia give one of the best known examples of this kind of signaling.The male constructs a bower and decorates it with flowers ,shells and white stones .when the female is attracted to his bower,their courtship takes place in it.

PENGUINS are the sea birds found on the southern shores of south Africa, Australia ,South America.

Penguins are found together in huge flocks around 10,000 in a rookery.The two species Adelie   and Emperor Penguins are most active in breeding .The Aldie penguins lay their eggs in summer when temperatures are above freezing whereas Emperor Penguin lay eggs in winter when temperature is about minus 60 C When Female Penguin lays her single egg, the Male Penguin incubates it for two months ,by warming the embryo inside by covering it with his skin of lower abdomen. A strange phenomenon. When the egg is hatched both parents feed it till summer and the Chick is strong mature enough to go to waters on its own.

Penguins can toboggan along the flat ground at surprising speed.,about 15 mph. Vow ;

antarctic

SOUND SYSTEM

love-birdsBirds ,frogs and insects communicate by sound. The sound signals have definite rhythms. The rhythms make signals clear and convey precise information to other animals.

When a male bird sings he discloses his identity to the female and invites her for mating.

The Honeybee system of communication is by performing Dances.

ROUND DANCE

When a bee finds nectar close say within radius of about 20 ft of the hive ,it performs the round dance. The other bees follow its movements and immediately learn that the food is nearby. From the performance of the dancer,

The bees learn whether source is rich or poor.

Sickle Dance  

The bees performs sickle dance to indicate the source is rich and within the radius of 30 to 60 feet from the hive. The movements indicate the direction in the relation of the sun .

Tail Waggle Dance

If the food supply is at greater distance from the hive say more than 60 ft, the bee does the Tail –Waggle dance. The bee makes short straight run, waggling its body as it goes. Then it moves to one side and returns in a semi-circle to its earlier position.

After the next straight run it comes back in a semi-circle on the other side. This indicates not only the quality of food but also the direction and distance at which place the nectar is situated.